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welding
welding

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Welding Processes and Fundamentals Serieselding Processes and Fundamentals Series
Grades 9-Post Sec 2012 23-28 min each A Shopware Produc on
Whether the industry is car-making, airplane manufacturing, or even rocket science,
few things are more important than a quality weld. This four-part series combines
engaging videography, no-nonsense explana ons, and eye-catching graphics as it
introduces viewers to the most common welding processes.
Special Series Price - ONLY $399.80 - a saving of $40
Series Product #394312DV-A14
Individual Ɵ tles: $109.95 ea
Shielded Metal Arc Welding (SMAW)
O en referred to as “s ck welding,” SMAW has been used for decades to weld most
metals and alloys. This video helps students learn the basics of the SMAW method, in
which the electrode is consumable and becomes part of the weld. Iden fying cri cal
system components, the video explains diff erent power types and power levels and
includes a discussion of DCRP, DCSP, and AC modes. It then shows how to choose the
correct welding rod, make sure that all equipment and working condi ons meet professional safety standards, set up the system
to begin work, correctly lay a bead, and read or inspect a bead. A segment on advanced techniques looks at several types of
joints—edge, corner, lap, and tee joints as well as various bu joints—in addi on to root, fi ll, and cap passes. Solving the problem
of arc blow is also covered.
#394308DV--A14 $109.95: DVD, resource guide

Gas Tungsten Arc Welding (GTAW)
This video shows students how to properly and safely apply GTAW techniques. Poin ng out tungsten’s high mel ng temperature
(the highest of any metal) and the general advantages of GTAW, the video explains AC or DC power source op ons as well as
other system components, including the torch, foot switch, shielding gas, and ground clamp. Viewers learn how to select and
prepare the right electrode (an AWS chart is illustrated), how to ensure safe working condi ons, and how to set up the GTAW
system for quality welds. An advanced segment covers joint types from bu to tee and helps troubleshoot problems like excessive
tungsten wear, tungsten spi ng, a porous weld, and an unstable arc.
#394309DV--A14 $109.95: DVD, resource guide
Gas Metal Arc Welding (GMAW)
Also referred to as “MIG” (metal inert gas) welding, GMAW creates an arc with a solid wire fed through a MIG gun and melted to
form a weld. This video guides students through the basics of gas metal arc welding, which is o en used in automo ve, structural,
and produc on manufacturing. Helping students iden fy the correct duty cycle for the job at hand, the video explains the
func on and specifi ca ons of the electrode or “fi ller wire” as well as the other GMAW tool components. Safety, transfer modes,
general set-up procedures, laying and reading beads, and other topics are featured. A troubleshoo ng segment helps deal with
problems like an erra c puddle, excessive spa er, porosity, poor penetra on, and excessive penetra on, with advanced GMAW
techniques also explored.
#394310DV--A14 $109.95: DVD, resource guide
Oxy-fuel and Plasma Cu ng
This video serves as a basic guide to two popular heat-based cu ng methods: oxy-fuel and plasma. Beginning with an overview
of safety procedures, the video shows how to set up an oxy-acetylene system and demonstrates correct coupling distance,
travel speed, torch angle, machine fi nishing, and other aspects of handheld cu ng. Addi onal fuel choices are listed, too. The
plasma segment includes a basic defi ni on of what plasma is and how it is able to cut. Viewers learn the fi ne points of se ng up
and cu ng with a plasma system and are given numerous ps and guidelines, from one- and two-hand torch manipula on to
troubleshoo ng various problems.
#394311DV--A14 $109.95: DVD, resource guide

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McIntyre Media Inc. tel: 1-800-565-3036 fax: 519-942-8489 email: info@mcintyre.ca www.mcintyre.ca 57
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